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gert · Member 3 Joined: 02 Jan 2015 Posts: 645

SIMATIC S7-1500T: Control of a Multi-Carrier-System
https://support.industry.siemens.com/cs/document/109762340/
The Multi-Carrier-System is a linear motor-based transport system for highly flexible and modular applications. The LRailCtrl application for SIMATIC S7-1500T controllers includes blocks for the control and simple configuration of the linear track and PLCopen commands for easy movement of carriers.
SIMATIC S7-1500T Control of a Multi-Carrier-System SIMATIC S7-1500T Control of a Multi-Carrier-System

SIMATIC S7-1500T Control of a Multi-Carrier-System SIMATIC S7-1500T Control of a Multi-Carrier-System

In contrast to conventional conveyor belt systems, the carriers can move independently of each other. This is achieved by specific control of the individual linear motor segments and by transition between them, which is ensured by the Technology Extension (TEC) RAILCTRL. Thus, fast and individual configurations can be realized in assembly, battery or packaging applications, for example.
The standard application "Control of a multi-carrier system" with the LRailCtrl library enables easy movement of the carriers over the linear track with full functionality of the PLCopen Motion Control commands integrated in the SIMATIC S7-1500T. Furthermore, management and control of the linear track of the Multi-Carrier-System in interaction with TEC RAILCTRL is also part of the library.

A preconfigured memory card image with enclosed GSDML file for the SINAMICS S120 CU320-2 PN is offered for commissioning the linear track. This means that the Multi-Carrier-System can be put into operation completely without a drive engineering tool. The complete parameterization of the system is carried out in the SIMATIC S7-1500T and distributed to the drive systems.

This enables the TIA portal to be used as a central point for commissioning and diagnostics.
Important facts and advantages
“Ready to run" solution for controlling a Multi-Carrier-System
Fast commissioning of the linear track through parameterization (without programming)
PLCopen commands for easy, system-oriented programming of motion sequences
The number of carriers and segments is limited only by the PLC type
Simulation mode for testing the Multi-Carrier-System without hardware
Service mode for checking the electrical commissioning and emptying the rail
No referencing necessary due to pre-referenced absolute encoders
Prevention of mechanical and electrical collisions between carriers
Weight-dependent force pre-control
Better dynamics by shifting the position control to the drive (Dynamic Servo Control)
Easy diagnostics
Automatic configuration of the drive systems by PLC
No tool required for drive commissioning
Example project with useful functions for commissioning and emptying the rail

STEP 7 Professional V15.1
For the usage in newer STEP 7 versions see corresponding system manuals (Compatibility of projects/PLC programs)
SIMATIC S7-1500 T-CPUs
https://support.industry.siemens.com/cs/attachments/109762340/LRailCtrl_V1_0_3_V15_1.zip
https://support.industry.siemens.com/cs/attachments/109762340/LRailCtrl_Example_V1_0_3_V15_1.zip

SIMATIC ET 200SP Open Controller T-CPUs
The blocks for SIMATIC ET 200SP Open Controller T-CPUs are included in the SIMATIC S7-1500 T-CPUs „LRailCtrl“ library.
STEP 7 Professional V16
For the usage in newer STEP 7 versions see corresponding system manuals (Compatibility of projects/PLC programs)
SIMATIC S7-1500 T-CPUs
https://support.industry.siemens.com/cs/attachments/109762340/LRailCtrl_V1_0_3_V16.zip
https://support.industry.siemens.com/cs/attachments/109762340/LRailCtrl_Example_V1_0_3_V16.zip

SIMATIC ET 200SP Open Controller T-CPUs
The blocks for SIMATIC ET 200SP Open Controller T-CPUs are included in the SIMATIC S7-1500 T-CPUs „LRailCtrl“ library.
SINAMICS S120 CU320-2 PN including TEC RAILCTRL
When using the memory card, please note that the licenses of the original memory card must be secured beforehand.
The procedure is described in the instructions for initial commissioning.
https://support.industry.siemens.com/cs/attachments/109762340/20200212_S120_V5_2_HF4_TEC_RAILCTR_V2_2.zip
https://support.industry.siemens.com/cs/attachments/109762340/PNGSD_S120_RAILCTRL_PRECFG_20190920.zip

Further information on the SINAMICS TEC RAILCTRL
https://support.industry.siemens.com/cs/document/109771762/sinamics-technology-extension-railctrl

On request the application is also available for SIMOTION controllers.

Digital Twin for MCS
There is the possibility to run the Digital Twin with a simulated PLC with PLCSIM Advanced, SIMIT and NX MCD.
NX MCD / SIMIT Toolkit for MCS
With the NX MCD / SIMIT Toolkit for MCS it is possible to create a Digital Twin in NX MCD.

https://ulozto.net/tamhle/1dx1yb6sMWAe
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https://bayfiles.com/NbL4e8l4o2/LRailCtrl_Example_V1_0_3_V16_zip
https://bayfiles.com/P2L0e2l8oc/LRailCtrl_V1_0_3_V16_zip
https://bayfiles.com/ReL7ealao8/PNGSD_S120_RAILCTRL_PRECFG_20190920_zip
https://bayfiles.com/T6Lde0l6o5/NX_MCD_SIMIT_Toolkit_for_MCS_V1_0_zip
https://bayfiles.com/VbL6e9l7oe/LRailCtrl_Example_V1_0_3_V15_1_zip
https://bayfiles.com/X1L7e9l8o7/LRailCtrl_V1_0_3_V15_1_zip
https://bayfiles.com/ZaL9ealdo9/NX_MCD_SIMIT_Toolkit_for_MCS_V1_0_en_pdf
https://bayfiles.com/bcMee0l5o2/LRailCtrl_SIMATIC_SimulationWithMCD_V1_0_en_pdf
https://bayfiles.com/d9M6edl9oe/RAILCTRL_fct_man_en-US_pdf
https://bayfiles.com/feMeeblbo8/LRailCtrl_SIMATIC_Changelog_V1_0_en_02_2020_pdf
https://bayfiles.com/hfM6e7l8oc/LRailCtrl_SIMATIC_CF_cards_and_licenses_inital_commissioning_V1_0_en_pdf
https://bayfiles.com/n1M3e8l7ob/109771762_SINAMICS_TEC_RAILCTRL_V02_20_08_00_zip
https://bayfiles.com/laMaeclaoe/LRailCtrl_SIMATIC_Example_Project_V1_0_en_pdf
https://bayfiles.com/3cM1eeldof/LRailCtrl_SIMATIC_V1_0_en_02_2020_pdf
https://bayfiles.com/H5N5ealaob/LRailCtrl_NX_MCD_SIMIT_V1_0_0_zip
https://bayfiles.com/BcO3e0l3o6/20200212_S120_V5_2_HF4_TEC_RAILCTR_V2_2_zip

Preconditions
SINAMICS S120 CU320-2 PN from FW 5.2 HF4
SINAMICS TEC RAILCTRL from V2.2
SIMATIC S7-1500T from FW V2.6
TIA Portal from V15.1 Update 2

Additional required library LAcycCom:
https://support.industry.siemens.com/cs/document/109479553/
Additional recommended library LAlarmHdl:
https://support.industry.siemens.com/cs/document/109761931/

https://bayfiles.com/9bbaf5lco5/LAlarmHdl_SIMATIC_V1_0_en_pdf
https://bayfiles.com/B3b0f4lfo1/LAlarmHdl_V1_0_0_zip
https://bayfiles.com/D8b5f8l8of/LAcycCom_Example_V1_5_0_zip
https://bayfiles.com/Ffb2ffl5o4/LAlarmHdl_Example_Modular_V1_0_0_zip
https://bayfiles.com/J5b6f4lco9/LAlarmHdl_Example_Autonomous_V1_0_0_zip
https://bayfiles.com/Nfb9f7l6o1/LAcycCom_ResourceManagement_SIMATIC_V1_5_en_pdf
https://bayfiles.com/P4b3fcl2o6/LAcycCom_V1_5_1_zip
https://bayfiles.com/T4baf2l5oc/LAcycCom_DriveBasedFunctionalities_SIMATIC_V1_5_en_pdf
https://bayfiles.com/Z4bbf0l9o2/109479553_LDPV1_SIMOTION_V4_2_12_zip