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maersk · Member 3 Joined: 17 Aug 2014 Posts: 891

Line Integration at the Food & Beverage Industry - Network planning and diagnose
In the Food & Beverage Industry is substantial room for improvement, to increase the efficiency and effectiveness of existing and planned new production lines.
An essential contribution to this will provide the integrated linking of production lines and machines from the inbound of raw material to production, packaging up to the outgoing goods, as well as the consistent recording of production parameters like quantities, machine time, and so on. These data can be analyzed at management systems and sustainable measures for improvement can be initiated to save production costs and optimize the usage of all resources like water, air, gas, energy and steam.
For these reasons customers increasingly install production monitoring systems covering the complete wall to wall production flow from intake of raw materials through the actual production of their products until the final packaging and palletizing for shipping.

Siemens offers full standardized ready-to-use machine integration for OEM machine builders with full support by Siemens Line Management System for the line operating authority. To support this process, Siemens offers a ready to use Line Integration Concept for the Food & Beverage Industry. The software is based on the international standard of OMAC-User group and Weihenstephan Standards which sets the industry-standard for the according data interfaces.
Plant Communication Concept for TIA in the Food & Bevera Line Integration at the Food & Beverage Industry

Plant Communication Concept for TIA in the Food & Bevera Line Integration at the Food & Beverage Industry

Obviously these software applications should be considered already at the planning and contracting phase of production and packaging lines/areas with integration and this hyperlink should be provided to the suppliers of machines and production lines/areas as well as system integrators.
Additional Siemens offers a standardized network structure and diagnose concept for machines and lines based on the Line Management System. The structures are described and a pro / con analyse based on diagnose possibilities is provided. These are the base network concepts:
NAT translation
Plant wide IP structure
Use of CP

There is also a description how to integrate the SINEMA Server (Network Monitoring Software for Windows) in the Line HMI concept.
Standardization of a network structure for a plant
Server/Client architecture with web user interface
Diagnostics of other SINEMA Servers with status display
Automatic topology detection with continuous network monitoring and visualization
User views: Integration of the network in your facility
More flexible grouping of devices with connection status
Optimized industrial functions (STP, RSTP, HSR, MRP)
Support of VLAN
Comprehensible network reports from the database
Clear presentation of statistical data over time
Personalized web diagnostics with multi-user architecture
Standard diagnostics of third-party devices (SNMP V1/V3)
Adaptation of device diagnostics and alarm messaging with profiles
Easy integration in WinCC or other SCADA systems thanks to flexible URL link and "single sign-on"

Validation
SIMATIC WinCC V7.3 Update7
SINEMA Server V13 SP1
https://support.industry.siemens.com/cs/attachments/109476976/109476976_FuB_LineIntegration_PDINetwork_DOC_en.pdf
https://support.industry.siemens.com/cs/attachments/109476976/109476976_PDINetwork_WinCC_LIB.zip

maersk · Member 3 Joined: 17 Aug 2014 Posts: 891

STEP 7 Block library "Plant Communication Concept V3.0" PCC V3.0.
Line Integration at the Food & Beverage Industry – Plant Communication Concept
https://support.industry.siemens.com/cs/document/98278624/
Siemens offers full standardized ready-to-use machine integration for OEM machine builders with full support by Siemens Line Management System for the line operating authority. To support this process, Siemens offers a Plant Communication concept based on PDI-Interface.

The Plant Communication Concept is part of the Line Integration Concept of the Food & Beverage Industry. An overview of the Line Integration Concept you can find
https://support.industry.siemens.com/cs/document/109483779/

Plant Communication Concept for TIA in the Food & Bevera Line Integration at the Food & Beverage Industry

To support the integration of lines, Siemens offers communication blocks based on PROFINET IO, Open TCP or S7 communication. This data and function blocks for the machine-integration with SIMATIC based on the
Plant Communication Concept for TIA in the Food & Bevera Line Integration at the Food & Beverage Industry

Validation

maersk · Member 3 Joined: 17 Aug 2014 Posts: 891

Food & Beverage Industry – Plant Data Interface
https://support.industry.siemens.com/cs/document/86302104/

Downloads based on the standards of OMAC User Group
https://support.industry.siemens.com/cs/attachments/86302104/86302104_FuB_LineIntegration_PDI_OMAC_DOC_en.pdf
https://support.industry.siemens.com/cs/attachments/86302104/86302104_STEP7_Library_PDI_OMAC_V21.zip
https://support.industry.siemens.com/cs/attachments/86302104/86302104_TIA_Portal_V14_Library_OMAC_V2.zip
https://support.industry.siemens.com/cs/attachments/86302104/86302104_SIMOTION_Source_Files_OMAC_V2.zip

Downloads based on Weihenstephan Standards
https://support.industry.siemens.com/cs/attachments/86302104/86302104_FuB_LineIntegration_PDI_WS_DOC_en.pdf
https://support.industry.siemens.com/cs/attachments/86302104/86302104_STEP7_Source_Files_PDI_WS_V2.zip
https://support.industry.siemens.com/cs/attachments/86302104/86302104_TIA_Portal_V14_Library_WS_V2.zip
https://support.industry.siemens.com/cs/attachments/86302104/86302104_SIMOTION_Source_Files_WS_V2.zip

Downloads PDI interface test tool
https://support.industry.siemens.com/cs/attachments/86302104/86302104_FuB_LineIntegration_PDITestTool_DOC_en.pdf
https://support.industry.siemens.com/cs/attachments/86302104/86302104_TIA_Portal_V14_TestTool.zip

maersk · Member 3 Joined: 17 Aug 2014 Posts: 891

Food & Beverage Industry - Line Monitoring Library (LML)
Line Monitoring Library to version V2.2
https://support.industry.siemens.com/cs/document/99410631/
Downloads
https://support.industry.siemens.com/cs/attachments/99410631/99410631_FuB_LineIntegration_LML_DOC_en.pdf
https://support.industry.siemens.com/cs/attachments/99410631/99410631_LineMonitoringLibrary_LIB.zip
https://support.industry.siemens.com/cs/attachments/99410631/99410631_LineMonitoringLibrary_LMS_CONFIG.zip
https://support.industry.siemens.com/cs/attachments/99410631/99410631_LineMonitoringLibrary_PPA_OEE_CONFIG.zip
https://support.industry.siemens.com/cs/attachments/99410631/99410631_LineMonitoringLibrary_WinCC_CONFIG.zip
https://support.industry.siemens.com/cs/attachments/99410631/99410631_LineMonitoringLibrary_Reporting.zip

maersk · Member 3 Joined: 17 Aug 2014 Posts: 891

Line HMI Library
https://support.industry.siemens.com/cs/attachments/100744248/100744248_FuB_LineIntegration_HMI_V22_DOC_en.pdf
https://support.industry.siemens.com/cs/attachments/100744248/100744248_FuB_LineHMI_V22_LIB.zip

Downloads - Messages
https://support.industry.siemens.com/cs/attachments/100744248/100744248_FuB_LineIntegration_HMI_PLCAlarms_DOC_en.pdf
https://support.industry.siemens.com/cs/attachments/100744248/100744248_FuB_LineHMI_Messages_CONFIG.zip

Downloads - 3rd Party integration
https://support.industry.siemens.com/cs/attachments/100744248/100744248_FuB_LineIntegration_HMI_3rd_Party_V2_DOC_en.pdf

Downloads - OPC Configuration
https://support.industry.siemens.com/cs/attachments/100744248/100744248_FuB_LineIntegration_HMI_OPCServer_DOC_en.pdf
https://support.industry.siemens.com/cs/attachments/100744248/100744248_FuB_LineHMI_OPC_CONFIG.zip